WE DON'T INVENT THE WHEEL. WE  REPAIR  IT !!!

Our company “KT Servis” has more than 15 years experience in designing, manufacturing and delivering of the equipment for the maintaining of any heavy quarry machinery: for such trucks as BelAZ dumpers, CATERPILLAR, KOMATSU, HITACHI, EUCLID, VOLVO, TEREX, quarry  loaders, wheeled tractors, agricultural and other wheeled machinery.

Geographical position of our company

Head office “KT Servis” is situated in the industrial region of Russia - Ural. Due to our location we can easily deliver our equipment across all over the Russian Federation.

We offer the following Russian-made products:

                1. Hot vulcanizing machine for repairing injuries in the tread, shoulder, and sidewall of radial and bias-ply tires OTR/EM tires

           2. OTR/EM repair stand

           3. OTR Tyre Changing Press ( OTR Tyre demounting and mounting machine)

Quality

All our machinery is produced on high technology equipment. We use only high quality European accessories. The quality of our products is confirmed by 10 years work and by more than 150 customers in Russia, Ukraine, Kazakstan, Armenia and Belorussia. Our clients are first-rate companies in the field of coal mining industry, in iron ore and non-ferrous ore mining, in mining of diamonds, bauxites, crushed stone etc.


 

1. Earthmover Tyre Repair System (OTR repair system)

     1.1. Vulcanizing Machine «Model 33.00»

Vulcanizing Machine «Model 33.00» is for two-step repair system (using cold vulcanization technology) – analogue to Vulcanizing Machine Termopress EM II PLUS and Termopress EM III (manufactured by REMA TIP TOP Stahlgruber, Germany).

Vulcanizing Machine «Model 33.00» is for two-step repair system (using cold vulcanization technology) – analogue to Vulcanizing Machine Termopress EM II PLUS and Termopress EM III (manufactured by REMA TIP TOP Stahlgruber, Germany).

Machine guidelines

1  Name  Vulcanizing Machine «Model 33.00»
2  Tyre size  range 18.00-25  through 40.00-57
3  Manufactured by  Russi, KT Servis
4  Used materials  KT Servis, Russia or REMA TIP TOP, Germany
5  Voltage  230 V
6  Method of pressurization  
 pneumatic mechanical
7  Operating pressure  4-10 bar
8  Curing temperature  approx. 150 °C
9  Maximum power  1200 W
10  Size  1600 x 1000 x 1700  mm
11     Weight   380 kg

Based on this Vulcanizing Machine the delivery of full set of  OTR repair equipment including all necessary equipment, instrument and expendables for  repair actions is possible. 

     1.2. Vulcanizing System «Model  63»

Vulcanizing System «Model  63» for OTR tyre repare size 49Vulcanizing System «Model  63» is for one-step repair system (using hot vulcanization technology) – analogue to Vulcanizing Machine  Monaflex’s flagship system (manufactured by Monarch Vulcanizing Systems Ltd, UK).

1  Name  Vulcanizing System «Model 63»
2  Tyre size  range 27.00-49  through 59/80-63
3  Manufactured by
 Russia, KT Servis
4  Used materials  KT Servis, Russia ; Monarch Vulcanizing Systems Ltd, UK ; Tech International, USA
5  Voltage  230 V
6  ethod of pressurization  
 pneumatic mechanical
7  Operating pressure   4-10 bar
8  Maximum power  4950 W
9  Curing temperature  approx. 145 °C
10   Weight  950 kg

Vulcanizing SystemEM repare stand loading capacity 7500 kg is intended for repair of tires of such sizes: 59/80-63; 56/80-63; 55/80-63; 53/80-63; 50/90-57; 50/80-57; 46/90-57; 40.00-57; 37.00-57; 36.00-51; 33.00-51; 27.00-49; 70/70-57; 65/65-57; 60/80-57; 58/80-57; 55/80-57; 53,5/85-57; 50/90-57; 50/80-57; 50/65-51.

Vulcanizing System "Model 63" consist from: vulcanizer for repair of tires 49"-63" and EM repare stand (loading capacity 7500 kg).

 

 

     1.3. Vulcanizing Machine «Model  40.00»

Vulcanizing Machine «Model  40.00» is for one-step repair system (using hot vulcanization technology) – analogue to Vulcanizing Machine  Monaflex’s flagship system (manufactured by Monarch Vulcanizing Systems Ltd, UK).Vulcanizing Machine «Model  40.00» is for one-step repair system (using hot vulcanization technology) – analogue to Vulcanizing Machine  Monaflex’s flagship system (manufactured by Monarch Vulcanizing Systems Ltd, UK).

1  Name  Vulcanizing Machine «Model 33.00»
2  Tyre size  range 18.00-25  through 40.00-57
3  Manufactured by
 Russia, KT Servis
4  Used materials KT Servis, Russia or Monarch Vulcanizing Systems Ltd, UK 
5  Voltage  230 V
6  Method of pressurization  
 pneumatic mechanical
7  Operating pressure   4-10 bar
8  Maximum power  2600 W
9  Curing temperature  approx. 145 °C
10   Weight  550 kg

Based on this Vulcanizing Machine the delivery of full set of  OTR repair equipment including all necessary equipment, instrument and expendables for  repair actions is possible. 

      1.4. Vulcanizing Machine «Model  21.00»

Vulcanizing Machine «Model  21.00» is for one-step repair system (using hot vulcanization technology) – analogue to Vulcanizing Machine  Monaflex’s flagship system (manufactured by Monarch Vulcanising Systems Ltd, UK).Vulcanizing Machine «Model  21.00» is for one-step repair system (using hot vulcanization technology) – analogue to Vulcanizing Machine  Monaflex’s flagship system (manufactured by Monarch Vulcanising Systems Ltd, UK).

1  Name  Vulcanizing Machine «Model 33.00»
2  Tyre size
 range 18.00-25  through 24.00-35 (35/65-33)
3  Manufactured by  Russi, KT Servis
4  Used materials KT Servis, Russia or Monarch Vulcanizing Systems Ltd, UK 
5  Voltage  230 V
6  Method of pressurization 
 pneumatic mechanical
7  Operating pressure:  4-10 bar
8  Curing temperature  approx. 145 °C
9  Weight  440kg

 Based on this Vulcanizing Machine the delivery of full set of  OTR repair equipment including all necessary equipment, instrument and expendables for  repair actions is possible. 


2. EM repair stand

For easy handling of EM tyres during the repair process

Speeds up the positioning of the tyre in the EM machine and improves safety at work

     2.1. Мodel  06030

Designed for the handling of large tyres. The tyre is lifted by a powerful electromechanical system. The rollers on which the tyre is positioned are driven electrically.

EM repair stand

1  Name  OTR repair stand, code 06030
2  Tyre size
 range 27.00-49 through 40.00-57
3  Type of post  Fixed, symmetrical
4  Type of drive  Electromechanical winding
5  Maximum carrying capacity  under 4500kg
6  Maximum height of track rollers lift 
 2690mm
7  Minimum  height of track rollers lift 
 1190mm
8  Voltage  380V
9  Weight  800kg
10   Overall dimensions  800х1800х3000 mm

     2.2. Моdel 06035

EM repair standDesigned for the handling of large tyres. With an electric drive of spinning rollers and a hand drive of the vertical carriage movement.

 

1
 Name
 OTR repair stand, code 06035
2
 Tyre size
 range 27.00-49 through 40.00-57
3
 Type of post  Fixed, symmetrical
4
 Type of drive  Electromechanical
5
 Maximum carrying capacity  under 4500kg
6
 Maximum height of track rollers lift 
 2690mm
7
 Minimum  height of track rollers lift 
 1190mm
8
 Voltage  380V
9
 Weight  600kg
10 
 Overall dimensions  800х1800х3000 mm

      2.3. Моdel 06025

EM repair standTotal access to the tyre

Working height of the tyre is adjusted by specially geared hand crank

The roller bars allow easy rotation to the desired position and eliminate the risk of damage to the bead area

Castors enable convenient movement

1  Name  OTR repair stand, code 06025
2  Tyre size  range 18.00-25  through 24.00-35 (include 35/65-33)
3  Maximum tyre diameter 
 2700 mm
4  Maximum tyre width  1000 mm
5  Carrying capacity  under 1500 kg
6  Weight  320 kg
7  Overall dimensions  1400х1700х2150 mm

     2.4. Моdel 06020

EM repair standTotal access to the tyre

Working height of the tyre is adjusted by specially geared hand crank

The roller bars allow easy rotation to the desired position and eliminate the risk of damage to the bead area

Castors enable convenient movement

 

1  Name  OTR repair stand, code 06020
2  Tyre size  range 18.00-25  through 21.00-35 (exclude 35/65-33)
3  Maximum tyre diameter 
 2200 mm
4  Maximum tyre width  760 mm
5  Carrying capacity  under 800 kg
6  Weight  190 kg
7  Overall dimensions  1100х1220х1950 mm

3. OTR Tyre Changing Press (OTR Tyre demounting and mounting machine)

For safely and quickly mount/dismount/inflate Giant or Off The Road (OTR) tire assemblies

     3.1. Portable OTR tyre changers

Mobile OTR tyre changers  SHM series  is analogue of MTM tyre changers manufactured by Maruma Technica co. ltd., Japan.

Mobile OTR tyre changer press SHM series

Mobile OTR tyre changer press SHM series

Specification

 Model  SHM-70 SHM-100 SHM-150
 For all tyres fitted to rims   
 from 25" up to 35"
 from 25" up to 51" 
 from 25" up to 57"
 Spin force, tons 70 100 150
 Overall dimensions, mm 2800х2800х2300 3820х3820х3100 4310х4310х3200
 Weight, tons 1.7 1.73 2.9

 

 

     3.2. A stationary OTR tire changer Press

Fixed  OTR tyre changer press  NMZ  series Fixed  OTR tyre changers  NMZ  series are analogue of  TP tyre changers  manufactured by Reliable Wheel Products Ltd., Canada.

Specification

 Model 
NMZ-200 NMZ-300 NMZ-400
 For all tyres fitted to rims   
 from 25" up to 51"
 from 25" up to 57" 
 from 49" up to 63"
 Spin force, tons 200
300
400
 Overall dimensions, mm 2800х2800х2300 3820х3820х3100 4310х4310х3200
 Weight, tons 13
18
22

3.3. A stationary OTR tire changer Press

Fixed  OTR tyre changers  31 series are analogue of  tyre changers  manufactured by BelAZ

OTR Tyre demounting and mounting machineOTR Tyre demounting and mounting machineOTR Tyre demounting and mounting machineOTR Tyre demounting and mounting machineOTR Tyre demounting and mounting machineOTR Tyre demounting and mounting machine

Specification

Model 
 31-78 31-16 31-37
For all tyres fitted to rims  
 from 25" up to 35"  
 from 25" up to 51" 
 from 49" up to 57" 
Spin force, tons 120 120 150
Overall dimensions, mm 3520x2580x2870 3520x2580x2870 4070x2880x3635
Height over floor level, mm 
1440 1440 1785
Weight, tons 1.74 2.35 6.8

 


 Delivery terms

Our company can deliver equipment to any region specified by you. Initial proposal is drafted on FOB Saint-Petersburg, Russia or FOB Vladivostok, Russia. Final proposal is drafted including transport costs to the port of arrival.

Packing of the equipment guarantees full safety and protects against damage during transport.

All equipment is delivered with the full set of necessary instruction manuals (user`s manual, technical specification etc.) in English, Spanish or French languages.

For further information contact Ms. Julia Abramova (export-manager), English language is available.

All your requests and offers please send to e-mail      to@probelaz.ru or phone us   + 7 /351/ 230-39-33,  236-94-04,  773-62-11, 773-47-01